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Description 

Extend PlantWeb® with API 670 machinery protection monitoring
Integrate machinery protection monitoring with DeltaV™ and Ovation™ automation systems in three easy steps
Monitor your plant’s most critical rotating machines
Gain real-time machinery health feedback integrated with process automation
Transform vibration monitoring into predictivealerts
Empower decisions through transient analysis of turbines in AMS Suite
Balance of plant machinery health monitoring includes PeakVue™ technology for rolling element bearing and gearbox analysis

Five percent of the rotating machines in every plant have the ability to bring production to a grinding halt. Although your critical machines have vibration shutdown protection systems in place to prevent catastrophic failure, is your plant really protected?

What about the shocking repair costs, missed production goals, and unfulfilled customer commitments associated with a trip or a missed trip?

As many as 50% of machinery malfunctions that lead to downtime are process induced, and 90% are predictable – even controllable.

The CSI 6500 Machinery Health Monitor is designed for process automation and protection system upgrade projects. Housed in a single chassis, the CSI 6500 combines proven prediction and protection to provide a complete online machinery monitoring solution. Emerson is the global leader of integrated technologies for process automation and plant-wide predictive technologies for managing both fixed and rotating assets.

The CSI 6500 is fully compliant with API 670 and integrates protection, prediction, real-time performance monitoring and process automation.

The CSI 6500 is part of Emerson’s PlantWeb digital architecture, which provides enterprise-wide information needed for realtime decision making.

Instrumentation

While the CSI 6500 delivers field-based intelligence, accurate information starts with quality instrumentation.

Eddy current displacement sensors are the preferred method for monitoring sleeve-bearing machines. These displacement sensors penetrate the machine case and directly monitor the motion and position of the shaft without contacting the shaft surface.

Accelerometers and velometers are the industry accepted sensors for monitoring the health of gearboxes and rolling element bearings. Although temperature sensors are sometimes used to measure health, temperature alone is only a small part of the machinery health picture. When a shaft begins to rub the bearing as a result of misalignment, a displacement probe can directly track the misalignment behavior. By the time the rub is severe enough to trigger a temperature alarm, the damage is already done.

Mounting location and instrumentation bracket design are both critical for quality data.

A complete range of sensors, adapters, cables, connectors, converters, and fittings are available for new installations, retrofits, or replacement of sensors during an overhaul.

Thrust position
Relative radial shaft vibration
Absolute radial shaft vibration
Rotor vs. case differential expansion
Bearing case vibration
Case expansion, LVDT
Rotor bow (eccentricity)
Valve position, LVDT
Key, phase, and speed measurements

Stock part list:

A6110
A6120
A6210
A6312/06
A6370D
A6410
A6500-LC
A6500-RC
A6740
A6910
A3120/022-000
ATCA-7150
EZ1000
A6500-UM
A6500-CC
A6500-SR
A3125/022-010
A6220
A6824
IMR6000/30
A6760